Incoming Material Inspection (IQC)

All raw materials are verified before production release.
Control includes:
• Chemical composition verification (silver, copper-based alloys, powder materials)
• Surface condition inspection
• Supplier batch traceability validation
• Incoming sampling inspection based on batch size
Materials that do not meet internal requirements are rejected before entering production.

 
In-Process Quality Control (IPQC)

Quality control is implemented during production at key process stages:
Electrical Contact Production
• Stamping dimension control
• Cold press welding pressure stability monitoring
• Riveting structural consistency checks
• Intermediate dimensional sampling
Powder Metallurgy Process
• Density consistency control
• Sintering temperature stability monitoring
• Post-forming dimensional verification

 
Electrical Performance & Functional Testing

Depending on product category and application requirements, sampling tests may include:
• Contact resistance testing (sample-based)
• Electrical conductivity stability checks
• Wear resistance simulation tests
• Mechanical endurance validation (application dependent)
These tests are used to ensure functional consistency across production batches.

 
Testing Equipment Overview

Our quality inspection capability is supported by standard industrial testing equipment, including:
• Digital calipers & precision measuring instruments
• Electrical conductivity testing devices
• Contact resistance measurement instruments
• Metallographic inspection tools (for material structure analysis)
• Mechanical durability testing equipment (for selected products)

 
Final Inspection Before Shipment

Each batch is inspected prior to shipment, including:
• Visual inspection (defects, deformation, oxidation)
• Dimensional sampling verification
• Assembly compatibility checks (for assembled components)
• Packaging integrity inspection
Only batches passing all required inspections are released for export.

 
Traceability System

Each batch is traceable through internal records including:
• Raw material source
• Production line and process route
• Inspection records
• Production date and batch number
This supports industrial customers requiring post-delivery quality tracking and analysis.