Product Introduction
Nickel Silver Wire, also known as German Silver Wire, is a precision alloy wire made primarily of copper (Cu), nickel (Ni), and zinc (Zn). It is widely used in electronic connectors, precision springs, communication equipment, musical instrument components, eyeglass parts, jewelry, and precision hardware manufacturing.
Common alloy grades
|
UNSgrade |
ENgrade |
JISgrade |
Nicontent |
|
C75200 |
CW409J |
C7521 |
16.5%~19.5% |
|
C75400 |
CW403J |
C7541 |
14.0%~16.0% |
|
C77000 |
CW402J |
C7701 |
16.5%~19.5% |
Technical Performance Parameters
|
Wire Diameter Range |
0.03mm~8.0mm |
|
Dimensional Tolerance |
Can be controlled according to product specifications and customer requirements |
|
Hardness State |
O, 1/2H, H, EH, SH |
|
Tensive Strength |
Determined according to grade and state |
|
Elongation |
Adjusted according to heat treatment state |
|
Conductivity |
Approx. 5.5%~9.0% IACS |
|
Surface Finish |
Bright, Polished, Tin-plated, Silver-plated, Nickel-plated |
|
Packaging |
Plastic reel, H-beam reel, loose coil |
|
Certification Support |
ISO9001, RoHS, REACH related documents available |
Compliance Support
RoHS & REACH: RoHS and REACH compliance declarations and third-party testing reports can be provided upon customer request.
Customized Declarations: We can assist customers in providing environmental declarations, material compliance documents, and supply chain-related supporting documents required for their projects.
Third-Party Testing Support: We support product testing and third-party audits by organizations such as SGS, BV, TÜV, and Intertek.
Product Features
Corrosion Resistance: The Cu-Ni-Zn alloy system enhances the material's oxidation resistance, making it suitable for humid environments and general industrial conditions.
Stable Electrical Contact Performance: The nickel-silver alloy exhibits stable electrical conductivity, making it suitable for applications such as connector terminals, conductive springs, and electrical contact components.
Precision Dimensional Control: The production line is equipped with online diameter measurement equipment to monitor wire diameter changes in real time, ensuring product dimensional consistency and meeting the continuous production needs of automated processing equipment.
Multiple Surface Treatment Options: Supports bright finishes, polishing, tin plating, nickel plating, and silver plating.
Manufacturing Process
Raw Material Control: High-purity copper, nickel, and zinc raw materials are used, and all incoming materials undergo chemical composition testing.
Alloy Smelting: Induction melting equipment is used for batching and smelting to control the uniformity of chemical composition.
Continuous Casting: Continuous or semi-continuous casting processes are used to improve the internal density of the material.
Rolling Process: Hot and cold rolling processes are used to optimize the grain structure and improve the material's machinability.
Precision Wire Drawing: Multi-pass drawing processes are used to produce wires of different specifications, ensuring product surface quality and dimensional accuracy.
Heat Treatment Process: Annealing is performed according to customer requirements to adjust the material's hardness, elongation, and elastic properties.
Online Inspection: Dimensional inspection, mechanical property testing, and surface quality checks are implemented during production.
Finished Product Packaging: Moisture-proof packaging solutions are adopted according to the transportation method and customer requirements to reduce the risk of moisture and oxidation during transportation and storage.
Quality Assurance
Chemical Composition Analysis: Alloy composition is analyzed using an Optical Spectrometer (OES) or other analytical equipment.
Mechanical Property Testing: Tensile strength, elongation, and hardness are tested to ensure product compliance with technical requirements.
Online Dimensional Monitoring: Dimensional changes during production are monitored using laser diameter measuring equipment.
Metallographic Analysis: Metallographic testing is conducted according to project requirements to assess material microstructure uniformity.
Batch Traceability Management: All products are assigned a unique production batch number, enabling full traceability of raw materials, production, and inspection records.
Outgoing Quality Documents: English versions of material certificates, mechanical property reports, dimensional inspection reports, and third-party testing documents are available.
Packaging and Logistics Solutions
Packaging Methods: Supports plastic trays, I-beam reels, and loose roll packaging; suitable winding methods can be selected according to customer equipment requirements.
Moisture Protection: Vacuum packaging, moisture-proof bags, and desiccants can be combined to reduce the risk of moisture damage during sea freight and warehousing.
Export Packaging: Supports fumigation-free wooden crates, pallet packaging, and container loading solutions to meet international transportation requirements.
Customization Services
Alloy Grade Customization
Supports the development of standard nickel-silver grades and special compositions.
01
Wire Diameter Customization
Supports the production of ultra-fine wires and special specifications.
02
Hardness Customization
Provides soft, semi-hard, hard, and spring-hard products.
03
OEM Packaging
Supports customer-branded labels, barcode printing, and customized box markings.
04
Small Batch Prototyping
Supports sample production and trial orders.
05
Why Choose Us?
Integrated Manufacturing System: Major processes such as smelting, rolling, drawing, heat treatment, and testing are all completed in-house, achieving full-process quality control.
Comprehensive Testing Capabilities: Equipped with component analysis, mechanical property testing, and dimensional inspection equipment to ensure batch-to-batch product stability.
Flexible Production Model: Supports sample development, small-batch trial orders, and long-term stable supply.
Extensive Export Experience: Familiar with international trade processes, export packaging requirements, and quality document preparation, meeting the procurement needs of global wholesalers and industrial customers.
Technical Support Services: Assist customers with material selection, hardness recommendations, and processing technology suggestions, improving product development efficiency.
FAQ
Q: Which nickel-silver alloy grades are supported?
A: We regularly supply C75200, C75400, and C77000, and also support custom compositions.
Q: What is the minimum wire diameter?
A: The minimum wire diameter capability is 0.03mm. Specific specifications need to be evaluated based on product requirements.
Q: What quality documents can you provide?
A: We can provide material certificates, mechanical performance reports, dimensional inspection reports, and RoHS/REACH related documents.
Q: Do you support third-party inspection?
A: We support product inspection by organizations such as SGS, BV, TÜV, and Intertek.
Q: Do you support trial orders?
A: We support sample development and small-batch trial orders. The specific quantity can be negotiated based on project requirements.
Q: What is the normal delivery time?
A: The delivery time for regular products is usually 15-30 days. For special specifications, the delivery time is based on the order confirmation time.
Q: Can you provide EN 10204 3.1 certification?
A: We can provide relevant material certification documents and factory test reports according to customer requirements.
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